Basic Info.
Model NO.
Aluminum die casting-009
Die Casting Machine Type
Hot Chamber Die Casting Machine
Die Casting Method
Vacuum Die Casting
Surface Preparation
Oxygenation
Pressure Chamber Structure
Casting Surface Quality Level
Certification
CE, RoHS, ISO 9001:2000, ISO 9001:2008
Secondary Machining
Turning, Milling, Grinding, Drilling
Material Type
ADC12, A380, A360 Aluminum Alloy
Surface Treatment
Debur, Sand Blast, Shot Blast, Brush, Plating
Standard
JIS, ANSI, DIN, BS, GB
Technology
Die Casting, Aluminum Die Casting
Transport Package
PE Foam+Paper Box
Product Description
Aluminum Die Casting Motorcycle Parts for Car Parts with Polishing / Painting THE ALUMINUM DIE CASTING PROCESS
The casting process implements a steel mold often capable of producing tens of thousands of castings in rapid succession.
The die must be made in at least two sections to permit removal of castings. The casting cycle begins with the two die halves are clamped tightly together by the die casting press.
Molten aluminum is injected into the die cavity where it solidifies quickly.
These sections are mounted securely in a machine and are arranged so that one is stationary while the other is moveable.
The die halves are drawn apart and the casting is ejected.
Die casting dies can be simple or complex, having moveable slides, cores, or other sections depending on the complexity of the casting.
Most machines use mechanisms actuated by hydraulic cylinders to achieve locking.
Others use direct acting hydraulic pressure.
Die casting machines, large or small, very fundamentally only in the method used to inject molten metal into the die.
Zhushun(HOOHA), as one auto die casting company in China, with 15 years' experience in auto die casting, today would like to share you with some information about how to choose auto die casting.
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| 1 | First of all, let's get to know some basic information about how auto die casting works.
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| 2 | Through die casting machine, metal such as copper, zinc, aluminum or aluminum alloy is heated into liquid state, then is poured into the feed port of die casting machine.
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| 3 | Through die casting machine, casting zinc, aluminum parts or aluminum alloy parts are limited by die casting, such parts are usually called die castings.
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| 4 | Die castings have different terms in different places, such as die casting parts, pressure castings, die casting aluminum, die casting zinc, die casting copper parts, copper new die castings, aluminum die alloy castings, aluminum alloy die casting parts, etc.
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| 5 | Second of all, the quality of the new energy automobile pressure casting includes the appearance quality, the internal quality and the quality of use.
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| 6 | The appearance quality refers to the roughness, surface quality, dimensional tolerance, shape-position tolerance and quality deviation of the casting surface, and the internal quality refers to the chemical composition, physical and mechanical properties of the casting, the quality of use refers to the ability of the casting to meet the requirements and the working performance, the wear resistance, the corrosion resistance and so forth.
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| 7 | The control of die casting surface temperature is very important for the production of high quality new energy automobile die castings.
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| 8 | Improper die casting temperature will also lead to casting size instability.
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| 9 | In the production if the middle ejection casting causes any deformation, it will result in hot pressure, adhesive die casting, surface depression, internal shrinkage hole and hot bubble and other defects.
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| 10 | When the mould temperature differences, it will affects the variables on the production cycle such as filling, cooling time and spraying time, and so on.
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| 11 | The last but not the least, the production of internal auto die casting must be achieved in a timely manner.
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| 12 | Otherwise, when the pressure is increased, the casting is already solidified, the casting cannot be realized. |
| 13 | The start time of the boost should be adjusted organically. If the starting pressure of the charge is too small to cause the casting to be filled with poor quality, a lot of problems arise from the surface quality and the outline of the casting.
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| 14 | If the start of the pressurization is too late, the casting is already solidified, and the effect of the pressurization is not.
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| 15 | So it is also essential that the beginning of the boost start time is also critical. If there is a three-curve display on the machine, the adjustment can be viewed from the curve.
If no curve is displayed, the quality of the casting can be carefully observed.
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ZHUSHUN PRODUCTS PROCESS and aluminum die casting specifications:
| Product number | 0501 |
| Die Casting Machine | Cold Chamber ie Casting Machine/Hot Chamber Die Casting Machine |
| Die casting type | Precision Die Casting |
| Application | Hardware/Electronic Accessories/Machinery Parts/Agricultural Machinery Parts/Instrument Accessories/Auto Parts |
| Machining | CNC Machining/Machining Center |
| Material | Aluminum/Aluminum Alloy |
| Surface treatment | Polishing/Spray Coating / Deburring/Electroplating/Oxygenation/Baking Paint/Grind/Oil Blooming |
| Compressor structure | Horizontal |
| Certification | ISO 9001:2015 |
| Transport Packaging | According to customer requirements |
| Die cast Finish | Zinc, brass, chrome, nickel plating, polishing, pain
Ting, powder coating, e-coating, anodizing, pad printing, silk screening |
| Processing | 1.Design and makingMould 2 ,500T aluminium die casting ,3.CNC machining 4.Inspect 5.Surface treatment:Deburring,Polish,sand blasting 6.Inspection and packing |
| Industries Served | Electric-car ,LED Street Lights,Lamp Covers & Shades,Machinery Engine Parts,LED display,Communication ,Furniture |
| Material | JIS STANDARDS:ADC1, ADC3, ADC10, ADC12 and etc.
AA STANDARDS:A413,A360,A380,A383 and etc.
Others aluminium die casting parts materials |
| Facilities | Tooling Machine:1580 ,1060,850 CNC machine ,grinder,Miller,Electrical Discharge Machining
10 set die casting machinery :2000T LK Group die casting machinery ,1250T cold chamber die casting machine. .Other Cold Chamber Die Casting Machine.:800T ,650T 400T 280T 260T 160T all in aluminum die casting company
Vacuum die casting and center furnace
Hot chamber die casting machine :160T, 88T .
50 sets CNC machine:1380 CNC machining ,4-axis 1165 CNC machining center,1060 CNC machining center,850 CNC machining center,T6 ,T7CNC machining center,8 CNC lathe & automatic lathe
Other Machine :1 Shot Blasting Machine,Many Polish machine,drilling machine,Tapping machine,miller, 1 powder coating line.Etc. |
| After-sales service | We expect that our customers will become our long-term partners, based on the premise that we not only provide the technical support, but also because we provide excellent high quality after-sales service as well.We guarantee our quality is same as confirmed sample.If the quality difference with confirmed sample, we will solve the problem to our customer or compensate for it. |
| Standard | ISO9001 ,TS16949 ,SGS, CTI, RoHS for aluminum die casting parts |
Company Profile:
Dongguan (Supershun) Zhushun Precision Technology Co., Ltd. was established in 2006, with an area of more than 7,000 m2, located in the Pearl River Delta.
Zhunshun is the aluminum die casting project solution provder.
ZHUSHUN Equipments: | Equipments List | Capacity | Sets |
| Cold Chamber Die Casting Machine | 100T | 4 |
| Cold Chamber Die Casting Machine | 250T | 5 |
| Cold Chamber Die Casting Machine | 350T | 3 |
| Cold Chamber Die Casting Machine | 400T | 4 |
| Cold Chamber Die Casting Machine | 800T | 3 |
| Hot Chamber Die Casting Machine | 100T | 4 |
| CNC Machine | / | 50 |
| Powder Coating LIne | / | 10 |
•FAQ:
Q: ZHUSHUN's Manufacture Capacity for Die casting ?
A: 3000 Tons of die-casting product / Year.
Q: ZHUSHUN's Payment terms ?
A: a, Level A customers : 100% T/T 60 days after B/L date. (Well credited cooperated min 2 years. )
b, Level B customers : Mould cost 100% T/T in advance, parts payment 100% T/T Against B/L and DOCs copy in 15 days after B/L time.
c, Level C customers : Mould cost 100% T/T in advance, parts payment 30% T/T in advance deposite, 70% T/T min 10 days before shippment or L/C by sight.
d, Negotiable
Q: ZHUSHUN's Min order ?
A: 50pcs for ZHUSHUN's catalog products
1 set for mould
1 tons for customization die-casting parts each style.
Q: ZHUSHUN's intercoms ?
A: EXW,FOB SHENZHEN, CFR YOUR PORT, CIF YOUR PORT,others
Q: ZHUSHUN's lead time of die-casting and mould ?
A: Mould tooling time, 25-40 days.
Die-casting parts production time, 25-30 days.
Q: ZHUSHUN's mould life time?
A: a, If you buying mould only, 100000 times moulding or 300000 times moulding according customers' requirements.
b, If produce die casting parts at our factory, ZHUSHUN will charges for the continue needs mould when mould out of life time.
Address:
Gaotianchun Industrial Zone, Jiuxiang Village, Qingxi Town, Dongguan, Guangdong, China
Business Type:
Manufacturer/Factory, Trading Company, Other, Group Corporation
Business Range:
Auto, Motorcycle Parts & Accessories, Computer Products, Construction & Decoration, Electrical & Electronics, Furniture, Industrial Equipment & Components, Instruments & Meters, Light Industry & Daily Use, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 9000, ISO 14001, ISO 14000, ISO 20000, OHSAS/ OHSMS 18001, IATF16949, QC 080000, GMP, BSCI, BRC, SA 8000, QHSE, HACCP, ISO 13485, EICC, ANSI/ESD, SEDEX, WRAP, GAP, ASME, ISO 29001, ISO 50001, LEED, PAS 28000, ISO 10012, ISO 17025
Company Introduction:
Established in 2006, Dongguan Zhushun Precision Technology Co., Ltd. Specializes in the production of zinc alloy, aluminum alloy die casting products covering more than 7, 000sqmm in Dongguan, which parent company is Hongkong company Hooha. Co., Ltd.
We are specializing in the production of zinc alloy, aluminum alloy die casting products, with systematic one-stop service from mold design to die-casting, dewatering, cleaning and polishing (vibration grinding, sandblasting, wire drawing), drilling and tapping, CNC, passivation, surface treatment (oil injection, powder spraying, Electrophoresis, anode, electroplating, etc. ), testing, packaging, and final warehousing.
With a complete and scientific quality management system, we also provide customized diversified services, with a wide range of products including furniture accessories, lighting accessories, auto accessories, digital accessories, electrical accessories, communication accessories, etc.
We adopt high-quality machines to ensure High standard product. Currently we have a total of more than 200 sets of equipment, including 15 cold chamber die casting machines from 280T to 1000T, 80 CNCs, 8 hydraulic presses, 15 automatic drilling and tapping machines, 22 single-head double-head drilling and tapping machines, and 8 Hand-Punch Machines, 8 wire drawing machines, multiple polishing machines, 3 oil injection line, 5 powder spray lines and a series of testing equipment.
